Turbo diagnostics

Loss of power and limp mode don’t necessarily mean a failed turbo. Accurate diagnostics show where the problem is and save you unnecessary costs.

The most common turbo-related fault codes

  • P0299 – turbocharger underboost
  • P0234 – turbocharger overboost
  • P2563 – turbo boost control position sensor / actuator problem
  • P0045, P0046 – boost control solenoid circuit problem
  • P0236, P0238 – boost pressure (MAP) sensor range/high
  • P0101 – mass air flow (MAF) sensor out of range

It isn’t always the turbo

Many problems that look like a “failed turbo” are actually something else: a split boost hose, a loose clamp, a leaking intercooler, a cracked vacuum hose, a faulty N75 solenoid, a dirty MAF sensor, a blocked DPF or a stuck EGR valve. These faults cost far less to fix than a turbo repair.

Good diagnostics look at the whole system – from the air filter to the exhaust. So if the turbo really has failed you’ll know the cause too, and if it hasn’t, you won’t pay for a repair that doesn’t fix the problem.

What you can check yourself

  • Whether there is oil or damage on the boost hoses
  • Whether there is shaft play (engine off and cold, with the intake hose removed from the compressor)
  • Engine oil level and condition
  • Air filter condition

Frequently asked questions

How long do diagnostics take?

Computer diagnostics and the basic checks are quick. More complex cases may need a road test or removal of some hoses.

Should I clear the fault codes before coming in?

No. Leave the codes in memory – they contain information that helps us find the cause.

Step by step

How it works

  1. 1

    Consultation & inspection

    We listen to the symptoms, read the fault codes and check the boost system, hoses and vacuum lines.

  2. 2

    Strip-down & assessment

    The turbo is fully dismantled and cleaned, and every part is measured and inspected for wear and cracks.

  3. 3

    Parts replacement

    We replace bearings, seals and any worn or damaged parts – shaft, wheels, geometry mechanism.

  4. 4

    Balancing

    The rotating parts and the assembled cartridge are balanced so there’s no vibration at high speed.

  5. 5

    Assembly & set-up

    The turbo is assembled, geometry and actuator are set up, and free rotation and clearances are checked.

  6. 6

    Fitting & advice

    We fit the turbo with fresh oil and filter, a clean intercooler and checked oil lines – and tell you how to look after it.

Is your turbo giving you trouble?

Call us – we’ll tell you what the problem is likely to be and what the most sensible fix is, before you spend money you don’t need to.

Call now