Garrett -19%
Turbo workshop in Sofia
Turbo repairin Sofia – bringing your car’s power back
Automax Trade is a workshop dedicated to turbochargers. We diagnose, rebuild, balance and replace turbos for every make of car, SUV and van – diesel and petrol alike.
- All turbo brands
- Rotor balancing
- VNT geometry & actuators
- New & remanufactured turbos
115 Tsar Simeon St., Sofia
- Garrett
- BorgWarner
- KKK
- IHI
- Mitsubishi MHI
- Holset
- Continental
- BMTS
- Hella
- Schwitzer
What we do
Turbocharger services
From a quick check to a complete rebuild – everything to do with your car’s turbo, under one roof.
Turbo repair
A complete turbocharger rebuild – strip-down, cleaning, new bearings and seals, balancing and set-up.
Learn more 02Turbo balancing
Balancing the shaft, wheels and assembled cartridge so the turbo runs without vibration or whistling at high speed.
Learn more 03CHRA cartridge replacement
Replacing the core of the turbo – shaft, bearings and seals in a balanced centre housing – while keeping the sound housings.
Learn more 04Turbo diagnostics
Computer diagnostics and a check of the whole boost system – so you know whether the turbo is really at fault before paying for a repair.
Learn more 05Variable geometry (VNT)
Cleaning, repair and set-up of variable turbo geometry – the fix for limp mode, turbo lag and P0299/P0234 codes.
Learn more 06Electronic & vacuum actuators
Diagnosis, repair, replacement and calibration of electronic actuators (Hella, Garrett, Siemens) and vacuum actuators.
Learn more 07New & remanufactured turbos
New turbos, factory remanufactured turbos, cartridges and repair kits for all makes – matched by turbo part number or VIN.
Learn more 08Turbo removal & fitting
Professional removal and fitting with every essential step – oil, filters, oil lines, intercooler and a correct first start.
Learn moreProducts
Turbochargers & parts
New and remanufactured turbos, cartridges and parts. Call or message us for availability and a price for your car.
Garrett -19%
BorgWarner -48%
Mitsubishi (MHI) -43%
TURBO
- Part no.
- 49135-05840
- Fits
- BMW
Mitsubishi number :49135-05801 , 49135-05810 , 49135-05830 , 49135-05840 , 49135-05841 , 49135-05845 , 49135-05850 , 49135-05851 , 49135-05860 , 49135-05861 , 49135-05865 , 49135-05866 , 49135-05870 , 49135-05871 , 49135-05875 , 49135-05880 , 49135-05881 , 49135-05885 , 49135-05886 , 49135-05890 , 49135-05891 , 49135-05895 , 49135-05896 , 49135-09240 , 49135-09250 , 49135-09260 , 49135-09262 , 49335-00100 , 49335-00200 , 49335-00220 , 49335-00221 , 49335-00230 , 49335-00240 , 49335-00241 , 49335-00420 , 49335-00430 , 49335-00431 , 49335-00440 , 49335-00441 , 49490-93501 , 49135-09240
BorgWarner -47%
Why Automax Trade
A turbo is a precision machine. So is the repair.
Diagnostics before repair
First we check that the problem really is the turbo. Often it’s a hose, solenoid or DPF – and you save on an unnecessary repair.
Rotor balancing
At up to 250,000 rpm every fraction of a gram counts. Rotating parts are balanced so the turbo runs quietly and lasts.
Quality repair parts
Bearings, seals, shafts and wheels from proven manufacturers – not the cheapest, but what lasts.
Geometry & actuators
We set up variable geometry and electronic actuators to factory values – essential on modern diesels.
Every make and model
Garrett, BorgWarner, IHI, MHI, Holset, Continental – for cars, SUVs and vans, diesel and petrol.
Clear explanations
We’ll tell you why the turbo failed and what to do so it doesn’t happen again. No surprises on the bill.
Step by step
How we rebuild a turbo
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1
Consultation & inspection
We listen to the symptoms, read the fault codes and check the boost system, hoses and vacuum lines.
-
2
Strip-down & assessment
The turbo is fully dismantled and cleaned, and every part is measured and inspected for wear and cracks.
-
3
Parts replacement
We replace bearings, seals and any worn or damaged parts – shaft, wheels, geometry mechanism.
-
4
Balancing
The rotating parts and the assembled cartridge are balanced so there’s no vibration at high speed.
-
5
Assembly & set-up
The turbo is assembled, geometry and actuator are set up, and free rotation and clearances are checked.
-
6
Fitting & advice
We fit the turbo with fresh oil and filter, a clean intercooler and checked oil lines – and tell you how to look after it.
Inside
How a turbo works
Pick a part of the turbocharger to see what it does and what usually goes wrong with it.
Compressor
The compressor wheel draws in fresh air and compresses it before it enters the engine. Typical damage: eroded or bent blades from grit and foreign objects when the air filter is torn, and oil on the compressor side from worn seals.
Turbine
Exhaust gases spin the turbine wheel, which shares a shaft with the compressor wheel. It runs at hundreds of degrees. Typical damage: a cracked housing, burnt or broken blades, carbon build-up from oil and fuel.
Cartridge (CHRA)
The centre housing with the shaft, bearings and seals – the heart of the turbo, lubricated and cooled by engine oil. The most common failure is bearing wear from poor or old oil, leading to shaft play, smoke and oil consumption.
Bearings & seals
Journal and thrust bearings float the shaft on an oil film just a few microns thick. Piston-ring seals stop oil escaping into the turbine and compressor. They are replaced on every rebuild.
Geometry (VNT)
A ring of movable vanes around the turbine wheel that steers the exhaust gas. It gives quick response at low revs and limits boost at high revs. Soot makes it stick – a cause of limp mode and P0299/P0234 codes.
Actuator
A vacuum or electronic mechanism that moves the geometry or the wastegate. Electronic actuators have their own electronics and position sensor and must be calibrated after replacement.
Catch it early
Signs of a failing turbo
The earlier a problem is found, the cheaper it is to fix. These symptoms shouldn’t be ignored.
Loss of power and slow acceleration
The car feels flat, especially uphill or when overtaking, and the revs climb slowly.
Blue or grey exhaust smoke
Bluish smoke, especially when accelerating or after idling, with a smell of burnt oil.
Black smoke under throttle
A cloud of black smoke when you accelerate, sometimes with a loss of power.
Whistling, whining or a “siren” noise
A loud, piercing noise that rises with revs – different from a turbo’s normal faint whistle.
Metallic grinding or rattling
A sharp metallic sound from the turbo area, especially under throttle.
Limp mode
The engine suddenly loses power and won’t rev past a certain point; the engine warning light comes on. Sometimes it’s fine again after a restart.
Turbo repair in Sofia – what you should know
A turbocharger uses the energy in the exhaust gases to force more air into the cylinders. That lets a small engine deliver the power and torque of a much larger one while using less fuel. The price is a level of stress few other parts of a car ever see: the turbo’s rotor spins at up to roughly 200,000–250,000 rpm, and on petrol engines the turbine side handles exhaust gas that can exceed 900 °C.
That is why a proper turbo repair is far more than replacing a few seals. A correct rebuild means full disassembly, cleaning, measuring every wear surface, fitting quality bearings and seals, balancing the rotating parts and precisely setting up the variable geometry and actuator. Skip any one of those steps and you get vibration, whistling and rapid wear.
At Automax Trade we work on turbos from Garrett, BorgWarner (KKK), IHI, Mitsubishi (MHI), Holset, Continental, BMTS and others, fitted to VW, Audi, Škoda, Seat, BMW, Mercedes-Benz, Opel, Ford, Renault, Peugeot, Citroën, Toyota, Hyundai, Kia, Volvo and almost every other make. We repair wastegate turbos as well as variable geometry (VNT/VGT) units with electronic control.
Before recommending a repair we check whether the turbo really is the problem. Loss of power or limp mode is often caused by a split hose, a faulty solenoid, a vacuum leak, a blocked DPF or a stuck EGR valve. Honest diagnostics save you money – and if the turbo really has failed, we’ll explain why, so it doesn’t happen again.
Answers
Turbo repair questions
How much does a turbo repair cost?
It depends on the turbo model and the extent of the damage – whether it only needs bearings and seals, a new wheel, shaft or a complete cartridge, and whether it has variable geometry and an electronic actuator. After an inspection we’ll give you an exact price before any work starts. A repair is almost always much cheaper than a new genuine turbo.
How long does the repair take?
It depends on parts availability for your specific model and whether the turbo needs to be removed from the car. We’ll give you an exact timeframe after diagnosing and inspecting the turbo.
Can I drive with a failing turbo?
Briefly and gently – only if there is no metallic noise, heavy smoke or a sudden rise in oil consumption. If you hear grinding, see a cloud of blue smoke or find oil in the intercooler, stop the engine: a disintegrating wheel or oil in the cylinders can damage the engine and make the repair many times more expensive.
Repair or a new turbo – which is better?
Done properly – with quality parts, balancing and set-up – a rebuilt turbo works like new. A new turbo makes sense when the housings are cracked or badly worn, or when the repair cost approaches the price of a new one. We’ll tell you honestly what’s most sensible in your case.
Why does balancing matter?
A turbo’s rotor spins at up to roughly 200,000–250,000 rpm. Even a tiny imbalance at that speed causes vibration, whistling and rapid bearing wear. That’s why every quality rebuild includes balancing the rotating parts.
What is variable turbo geometry (VNT/VGT)?
It is a ring of movable vanes around the turbine wheel that changes the direction and speed of the exhaust gases. It lets the turbo respond quickly at low revs and stops it over-boosting at high revs. Over time the vanes get covered in soot and stick – the car then goes into limp mode or loses power.
Is your turbo giving you trouble?
Call us – we’ll tell you what the problem is likely to be and what the most sensible fix is, before you spend money you don’t need to.
Contact
Automax Trade – Turbo Repair, Sofia
Automax Trade
115 Tsar Simeon St., Sofia